So I made this. It's a 4.8V, 2600mAH cell made from old cordless drill batteries.
Construction images below:
An old cordless drill battery pack disassembled with the dud "sub-C" cells removed.
Each cell is 1.2V, 1300mAh. I wired up x2 banks of 4 cells, creating a 4.8 volt, 2600 mAH battery bank.
Sizing up a block to mount them in. I carelessly oriented the grain 90 degrees in the wrong direction. Notice the end-caps have grain across their width, not their length. These are ULTRA flimsy, hence the bazillion screws holding them on in the final-block. 
Trial fit. Space not yet hogged out for the plugs.
Trial fit with the USB plugs in place.
Filing out the USB plug gaps in the caps.





